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<dc:creator>Santiago Herrera, Mario</dc:creator>
<dc:creator>Igos, Elorri</dc:creator>
<dc:creator>Alegre Calderón, Jesús Manuel</dc:creator>
<dc:creator>Martel Martín, Sonia</dc:creator>
<dc:creator>Barros García, Rocío</dc:creator>
<dc:date>2024-04</dc:date>
<dc:description>As new technologies emerge is necessary to assess if they can actually contribute to sustainable improvement of industrial processes. Life Cycle Assessment (LCA) is a valuable tool to determine environmental impacts and compare systems. However, this comparison raises challenges when they have different maturity. This paper performs ex-ante LCA of an additive manufacturing (AM) technology, based on a step-wise approach built with parametrized modelling, allowing fair comparison with its conventional counterpart, for the study case of a gearbox component. Results show that AM technology generates higher impacts than conventional manufacturing (CM) casting process, using baseline values. These impacts can be reduced by 94% with best operating performances from literature, with emissions from 4520 to 264 kg CO2 eq./kg piece, and non-significant difference with CM (demonstrated by Monte Carlo sampling). A 58% weight reduction is necessary for the AM process to improves its environmental sustainability. This research provides eco-design recommendations supporting decision making for further development of new technology.</dc:description>
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<dc:identifier>http://hdl.handle.net/10259/9296</dc:identifier>
<dc:language>eng</dc:language>
<dc:publisher>Elsevier</dc:publisher>
<dc:title>Ex-ante life cycle assessment of directed energy deposition based additive manufacturing: A comparative gearbox production case study</dc:title>
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