RT info:eu-repo/semantics/article T1 A three-tier in silico toxicology framework for formulated essential-oil nanocapsules: integrating molecular hazard, release kinetics and nano-bioavailability for safe-and-sustainable-by-design assessment A1 Huerta Sainz, Sergio de la A1 Diez Cabanes, Valentin A1 Gutiérrez Vega, Alberto A1 Martel Martín, Sonia A1 Fernández Pampín, Natalia A1 Rumbo Lorenzo, Carlos A1 Marcos Villa, Pedro A. A1 Bol Arreba, Alfredo A1 Marson, Domenico A1 Laurini, Erik A1 Aparicio Martínez, Santiago K1 Essential oil nanocapsules K1 Systems toxicology K1 Integrated hazard prediction K1 Korsmeyer Peppas release kinetics K1 Safe and sustainable by design K1 Human and environmental health K1 Esencias y aceites esenciales K1 Essences and essential oils K1 Química K1 Chemistry AB Essential-oil nanocapsules are bio-based antimicrobial formulations central to agri-food sustainability, yet their human and environmental hazard as formulated products cannot be assessed by conventional molecular QSAR, which ignores controlled release kinetics, nano-specific bio-interactions, and shell-material contributions. We apply a systems toxicology approach — integrating molecular QSAR (Tier 1), Korsmeyer–Peppas release kinetics (Tier 2), and a nano-specific bioavailability correction layer (Tier 3) — to produce the first quantitative integrated hazard prediction for two clove-oil advanced-material (AdMa) nanocapsule formulations: AdMa EO@PEC-GEL (pectin–gelatin shell, CaCl₂ crosslinker) and AdMa EO@Chi (chitosan shell, formaldehyde crosslinker).Eugenol (∼90 wt% core) is the principal toxicophore. Release parameters were scaled from published eugenol–chitosan kinetic data to the 1 μm target particle size; nano-correction factors were calibrated from published surface-charge and uptake relationships. The integrated model predicts AdMa EO@PEC-GEL to be 9.1× safer than free eugenol (IC₅₀ ∼3.5 mM vs. 0.38 mM), driven by anionic surface charge and 80% encapsulation efficiency. AdMa EO@Chi retains toxicity close to the free molecule (IC₅₀ ∼0.91 mM; 2.4×) because cationic surface charge offsets the encapsulation benefit. The formaldehyde crosslinker introduces independent sensitisation, genotoxicity, and IARC Group 1 carcinogenicity flags — quantified via the concentration-addition mixture model — entirely absent from PEC-GEL.Sensitivity analysis identifies zeta potential as the dominant model uncertainty driver. Tier 2 is retrospectively validated against published release kinetics (R2 = 0.997). The Korsmeyer–Peppas tier applies directly to environmental fate scenarios — pH-dependent shell dissolution in soil and aquatic compartments — providing a unified architecture for human–environment integrated hazard assessment aligned with planetary health priorities. An interactive, browser-based digital twin is provided as Supplementary Information: it recomputes all integrated predictions in real time as the user adjusts the model inputs (zeta potential, particle size, encapsulation efficiency, eugenol fraction, release time and pH/enzyme condition), enabling transparent scenario analysis and progressive refinement as experimental data become available, in line with the iterative Safe-and-Sustainable-by-Design (SSbD) workflow. PB Elsevier SN 2468-1113 YR 2026 FD 2026-09 LK https://hdl.handle.net/10259/11987 UL https://hdl.handle.net/10259/11987 LA eng NO This work was funded by SUNRISE project (HORIZON-EU, HORIZON-CL4-2023-RESILIENCE-01- SUNRISE-GA 101137324). DS Repositorio Institucional de la Universidad de Burgos RD 06-sep-2026