RT info:eu-repo/semantics/article T1 A new shape-conformable battery concept: The 3D printed injectable battery filled with semi-solid electrodes A1 Borlaf Pinar, Mario A1 Moreno, Rodrigo A1 Ventosa Arbaizar, Edgar K1 Additive manufacturing K1 Shape-conformable batteries K1 Semi-solid electrodes K1 Zn–MnO2 rechargeable batteries K1 Química analítica K1 Chemistry, Analytic K1 Electroquímica K1 Electrochemistry AB Shape-conformable batteries are of high interest for a variety of portable electronics. In this work, a new manufacturing concept for cost-effective shape-conformable batteries based on the combination of additive manufacturing (AM) technology and semi-solid electrodes (SSEs) is proposed. The manufacturing process consists in two steps. Firstly, the electrochemical cell is printed by stereolithography-based technique (SLA) and subsequently assembled. In a second step, flowable SSEs are injected into the cells by a double injection mechanism to introduce both SSEs in parallel. While syringe outlets, cell inlets and shape of the cell are found to play an important role in the injection process, formulation of the SSEs are observed to influence the rheological and electrochemical properties. For the proof of concept, a battery having the shape of the logo of our university is fabricated using Zn-based and MnO2-based SSEs achieving high utilization rate (>150 mAh) and acceptable cycle stability (0.45% h−1) and thus showing the feasibility of the proposed shape-conformable injectable battery. The manufacturing process is finally extended to other battery chemistries leading to improved cycling stability and confirming the versatility of the manufacturing concept. PB Elsevier SN 0378-7753 YR 2023 FD 2023-06-30 LK http://hdl.handle.net/10259/9260 UL http://hdl.handle.net/10259/9260 LA eng NO The authors acknowledge the financial support by “Fundación la Caixa”, under agreement LCF/PR/PR18/51130007. The authors also acknowledge the financial support by the Spanish Ministry of Science and Innovation and NextGenerationEU (TED2021-131651B–C21) and Ramón y Cajal award (Ministry of Science and Innovation and European Social Funds, RYC2018-026086-I). This work was supported by the Regional Government of Castilla y León (Junta de Castilla y León) and by the Ministry of Science and Innovation MICIN and the European Union NextGenerationEU/PRTR. DS Repositorio Institucional de la Universidad de Burgos RD 05-feb-2025