Numerous test results at laboratory scale confirm the utility of Recycled Aggregate (RA) for the development of
concrete that demonstrates durability and adequate in-fresh and mechanical behavior. However, feasibility
evaluations of the use of RA in real industrial applications are necessary, before any large-scale industrial
application of these products can begin. In this research, the feasibility of producing precast-concrete components containing large amounts of coarse RA at a precast-concrete plant is analyzed. Two Self-Compacting
Concretes (SCC) were produced incorporating 0% and 100% coarse RA, respectively, at both laboratory scale
(0.08 m3
) and industrial scale (2 m3
). Work took place at the industrial-scale facilities of a precast-concrete
company that was collaborating in this study. Flowability and mechanical behavior were maintained as concrete production volumes increased, and concrete strength even increased after adding coarse RA, due to a
careful mix design. However, the durability performance worsened by around 20% when produced at industrial
scale, being this worsening higher whether coarse RA was used. A Multi-Criteria Decision-Making (MCDM)
analysis, in which the criteria of the precast-concrete company defined the relative importance of each concrete
property, showed the feasibility of manufacturing precast-SCC components containing coarse RA for interior
usage, whose fundamental requirement is adequate mechanical strength. The results of the MCDM analysis also
underlined the lower cost of coarse RA, making its use in SCC components cast with large concrete volumes
advisable. Overall, the addition of coarse RA in the precast-concrete industry is recommended in the interests of a
greener construction sector.
